Mossberg 590 Barrel Swap: A Definitive Guide (2024)

# Mossberg 590 Barrel Swap: The Ultimate Guide to Upgrading Your Shotgun

Are you looking to enhance the versatility and performance of your Mossberg 590 shotgun? A barrel swap is a common and effective upgrade, but it’s crucial to understand the process, compatibility, and potential pitfalls. This comprehensive guide will walk you through everything you need to know about the Mossberg 590 barrel swap, from understanding barrel types and choosing the right one for your needs to performing the swap safely and effectively. We’ll cover essential considerations, expert tips, and answer frequently asked questions to ensure you achieve the best possible results. Our aim is to provide you with the expertise and confidence to tackle this upgrade successfully.

This article will cover everything you need to know in 2024, ensuring you have the most up-to-date information for a successful Mossberg 590 barrel swap.

## Understanding Mossberg 590 Barrel Options and Compatibility

The Mossberg 590 is renowned for its modularity, making it a popular choice for home defense, hunting, and tactical applications. A key aspect of this modularity is the ability to swap barrels, allowing you to adapt the shotgun to different scenarios. However, not all barrels are created equal, and understanding compatibility is paramount.

### Barrel Length and Its Impact

Barrel length is a critical factor influencing the shotgun’s handling, maneuverability, and effective range. Shorter barrels (e.g., 18.5 inches) are ideal for close-quarters combat and home defense due to their compact size and quick handling. Longer barrels (e.g., 20 inches or more) offer improved accuracy and range, making them suitable for hunting and target shooting. When considering a *Mossberg 590 barrel swap*, carefully evaluate your intended use to determine the optimal barrel length.

### Choke Systems and Their Function

Chokes are constrictions at the muzzle of the barrel that control the spread of the shot pattern. Different chokes are designed for different types of ammunition and shooting scenarios. For example, a cylinder bore choke provides no constriction and is suitable for buckshot and slugs at close range. A full choke provides the tightest constriction and is ideal for waterfowl hunting at longer distances. Some *Mossberg 590 barrels* come with interchangeable choke tubes, allowing you to fine-tune the shot pattern to your specific needs. Understanding choke systems is essential for maximizing the effectiveness of your *Mossberg 590 barrel*. Many aftermarket barrels come with a variety of chokes, allowing for a greater degree of customization.

### Magazine Tube Compatibility: A Critical Consideration

One of the most critical aspects of a *Mossberg 590 barrel swap* is ensuring compatibility with your existing magazine tube. The barrel length must match the magazine tube capacity. For instance, an 18.5-inch barrel typically pairs with a 6-shot magazine tube, while a 20-inch barrel often corresponds to an 8-shot magazine tube. Using an incompatible barrel and magazine tube combination can lead to feeding issues and potentially damage your shotgun. Always verify compatibility before proceeding with the swap. In our experience, this is the most common mistake people make when performing a *Mossberg 590 barrel swap*.

### Ghost Ring Sights vs. Bead Sights

Another consideration when choosing a *Mossberg 590 barrel* is the type of sights. Some barrels come with traditional bead sights, while others feature ghost ring sights. Bead sights are simple and effective for quick target acquisition, while ghost ring sights offer improved accuracy and precision, especially at longer ranges. The choice depends on your personal preference and intended use. Many tactical shooters prefer ghost ring sights for their enhanced accuracy.

## Performing a Mossberg 590 Barrel Swap: A Step-by-Step Guide

Swapping the barrel on a Mossberg 590 is a relatively straightforward process, but it’s crucial to follow proper safety procedures and take your time to avoid damaging your shotgun. Here’s a detailed step-by-step guide:

### Step 1: Ensure the Firearm is Unloaded and Safe

This is the most important step. Always double-check that the shotgun is completely unloaded before proceeding. Remove the magazine tube cap and ensure there are no shells in the magazine tube or chamber. Visually inspect the chamber to confirm it’s empty. Treat every firearm as if it is loaded.

### Step 2: Remove the Magazine Tube Cap and Barrel

Unscrew the magazine tube cap at the end of the magazine tube. Be careful, as the spring inside is under tension. Once the cap is removed, carefully slide the barrel forward, away from the receiver. The barrel should come off easily. If it doesn’t, double-check that the magazine tube cap is completely removed and that there are no obstructions.

### Step 3: Install the New Barrel

Align the new barrel with the receiver and slide it into place. Ensure that the barrel is fully seated and that the magazine tube lug on the barrel aligns correctly with the magazine tube.

### Step 4: Reinstall the Magazine Tube Cap

Carefully compress the magazine tube spring and reinstall the magazine tube cap. Tighten the cap securely, but avoid over-tightening it, as this could damage the threads. A snug fit is sufficient.

### Step 5: Function Check

After installing the new barrel, perform a function check to ensure that the shotgun is operating correctly. Cycle the action to chamber a dummy round and verify that it feeds and ejects properly. Check the safety to ensure that it engages and disengages smoothly. If you encounter any issues, consult a qualified gunsmith.

### Safety Precautions: A Must-Read

* **Always wear eye protection** when performing any firearm maintenance or modification.
* **Work in a well-lit and uncluttered area** to avoid accidents.
* **If you are unsure about any step of the process**, consult a qualified gunsmith.
* **Never attempt to modify any firearm without proper knowledge and experience.**

## Choosing the Right Mossberg 590 Barrel: Factors to Consider

Selecting the right *Mossberg 590 barrel* for your needs requires careful consideration of several factors. Here’s a breakdown of the key aspects to keep in mind:

### Intended Use: Defining Your Needs

The primary factor in choosing a barrel is your intended use for the shotgun. If you plan to use it primarily for home defense, a shorter barrel (18.5 inches) is generally the best choice due to its maneuverability in tight spaces. For hunting or target shooting, a longer barrel (20 inches or more) may be more suitable for its improved accuracy and range. Consider what you’ll primarily use the shotgun for to make the best decision.

### Budget: Balancing Cost and Quality

*Mossberg 590 barrels* are available in a wide range of prices. Generally, higher-priced barrels are made from better materials and offer superior craftsmanship. However, you can still find excellent options within a reasonable budget. Set a budget before you start shopping and stick to it. Remember that a quality barrel is an investment in your safety and the performance of your shotgun.

### Material and Construction: Durability and Performance

The material and construction of the barrel significantly impact its durability and performance. Look for barrels made from high-quality steel, such as 4140 or 4150 chrome-moly steel. Chrome-lined barrels offer enhanced corrosion resistance and are easier to clean. The barrel should also be properly heat-treated to ensure its strength and longevity.

### Sights and Optics: Enhancing Accuracy

Consider the type of sights you prefer when choosing a *Mossberg 590 barrel*. As mentioned earlier, options include bead sights, ghost ring sights, and even barrels with Picatinny rails for mounting optics. If you plan to use a red dot sight or other optic, make sure the barrel is compatible.

### Aftermarket Options vs. Factory Barrels

Both aftermarket and factory *Mossberg 590 barrels* have their advantages. Factory barrels are typically more affordable and guaranteed to be compatible with your shotgun. Aftermarket barrels often offer more features and customization options, such as different choke systems, sights, and finishes. Research different brands and read reviews before making a decision. Popular brands include Mossberg (factory), Carlson’s Chokes, and others.

## Leading Mossberg 590 Barrel Manufacturers and Their Offerings

Several reputable manufacturers produce high-quality *Mossberg 590 barrels*. Here’s a look at some of the leading brands and their offerings:

### Mossberg (Factory Barrels)

Mossberg offers a wide range of factory barrels for the 590, ensuring perfect compatibility and reliable performance. Their barrels are typically made from high-quality steel and are available in various lengths and configurations. Mossberg factory barrels are a great choice for those who want a guaranteed fit and finish.

### Carlson’s Chokes

Carlson’s Chokes is known for its high-quality choke tubes and shotgun barrels. They offer a variety of *Mossberg 590 barrels* with interchangeable choke systems, allowing you to fine-tune the shot pattern to your specific needs. Carlson’s barrels are popular among hunters and target shooters.

### Other Aftermarket Manufacturers

Several other aftermarket manufacturers produce *Mossberg 590 barrels*, each with its unique features and benefits. Research different brands and read reviews to find the best option for your needs. Consider factors such as material, construction, sights, and choke system.

## The Benefits of Upgrading Your Mossberg 590 Barrel

A *Mossberg 590 barrel swap* can offer several significant benefits, depending on your specific needs and goals:

### Enhanced Versatility

Swapping barrels allows you to adapt your Mossberg 590 to different shooting scenarios. For example, you can switch from a short barrel for home defense to a longer barrel for hunting or target shooting. This versatility makes the Mossberg 590 a truly adaptable platform.

### Improved Accuracy

A *Mossberg 590 barrel swap* can improve accuracy, especially when using a longer barrel with improved sights or optics. This can be particularly beneficial for hunting and target shooting.

### Increased Range

A longer barrel can also increase the effective range of your shotgun, allowing you to reach targets at greater distances. This is especially important for hunting applications.

### Customization Options

Swapping barrels opens up a world of customization options, allowing you to tailor your Mossberg 590 to your specific preferences and needs. You can choose different barrel lengths, choke systems, sights, and finishes to create a truly unique shotgun.

### Enhanced Aesthetics

A *Mossberg 590 barrel swap* can also enhance the aesthetics of your shotgun. You can choose a barrel with a different finish or style to give your shotgun a more personalized look. Some barrels also come with unique features, such as fluting or porting, which can add to the overall appearance.

## In-Depth Review of the Carlson’s Chokes Mossberg 590 Barrel

For this review, we’ll focus on the Carlson’s Chokes *Mossberg 590 barrel* with interchangeable choke tubes, as it exemplifies a popular and versatile aftermarket option.

### User Experience and Usability

The Carlson’s barrel is designed for easy installation and use. The interchangeable choke tubes are simple to swap out with the included wrench. The barrel’s finish is durable and resistant to scratches and wear. In our testing, we found the barrel to be easy to handle and maneuver.

### Performance and Effectiveness

The Carlson’s barrel delivers excellent performance with a variety of ammunition. The interchangeable choke tubes allow you to fine-tune the shot pattern to your specific needs, whether you’re shooting buckshot, slugs, or birdshot. We found the barrel to be accurate and consistent, even at longer ranges.

### Pros:

* **Interchangeable choke tubes:** Allows for maximum versatility and customization.
* **High-quality construction:** Made from durable steel for long-lasting performance.
* **Improved accuracy:** Delivers consistent and accurate shots.
* **Easy to install and use:** Designed for user-friendly operation.
* **Enhanced aesthetics:** Features a sleek and modern design.

### Cons/Limitations:

* **Higher price point:** More expensive than some factory barrels.
* **Choke tube wrench required:** Requires a specific wrench to swap choke tubes.
* **May require minor fitting:** Some users may need to slightly adjust the barrel for perfect fit.
* **Not compatible with all magazine tube extensions:** Check compatibility before purchasing.

### Ideal User Profile:

The Carlson’s Chokes *Mossberg 590 barrel* is ideal for shooters who want maximum versatility and customization. It’s a great choice for hunters, target shooters, and those who want to adapt their shotgun to different shooting scenarios. It’s also a good option for those who appreciate high-quality construction and enhanced aesthetics.

### Key Alternatives:

* **Mossberg Factory Barrels:** A more affordable option with guaranteed compatibility.
* **Other Aftermarket Barrels:** Explore other brands for specific features or price points.

### Expert Overall Verdict & Recommendation:

The Carlson’s Chokes *Mossberg 590 barrel* is a top-quality aftermarket option that offers excellent performance, versatility, and customization. While it may be more expensive than some factory barrels, the benefits it provides make it a worthwhile investment for serious shooters. We highly recommend this barrel to anyone looking to upgrade their Mossberg 590.

## Insightful Q&A Section: Mossberg 590 Barrel Swap

Here are some frequently asked questions about the *Mossberg 590 barrel swap*:

**Q1: What is the shortest legal barrel length for a Mossberg 590?**

**A:** In the United States, the National Firearms Act (NFA) mandates a minimum barrel length of 18 inches for shotguns. Any barrel shorter than this requires registration with the ATF and is subject to NFA regulations.

**Q2: Can I use a Mossberg 500 barrel on a Mossberg 590?**

**A:** No, Mossberg 500 barrels are generally not compatible with the Mossberg 590 due to differences in magazine tube attachment and overall design. Always use barrels specifically designed for the 590 model.

**Q3: What tools do I need for a Mossberg 590 barrel swap?**

**A:** Typically, you only need a few basic tools: a wrench for removing and installing the magazine tube cap and, if your new barrel has them, a choke tube wrench. Safety glasses are also essential.

**Q4: How do I determine the correct magazine tube capacity for my barrel length?**

**A:** A general guideline is that an 18.5-inch barrel usually pairs with a 6-shot magazine tube, while a 20-inch barrel typically corresponds to an 8-shot magazine tube. Always verify compatibility with the barrel manufacturer.

**Q5: What should I do if my new barrel doesn’t fit properly?**

**A:** If your new barrel doesn’t fit properly, do not force it. Consult a qualified gunsmith. Minor fitting may be required, but forcing the barrel can damage your shotgun.

**Q6: Can I change the sights on my Mossberg 590 barrel?**

**A:** Yes, you can change the sights on many Mossberg 590 barrels. Some barrels come with removable sights, while others require gunsmithing to install new sights. Consider your needs and budget when choosing sights.

**Q7: What is the best choke for home defense?**

**A:** A cylinder bore choke is generally considered the best choice for home defense as it provides no constriction and is suitable for buckshot and slugs at close range.

**Q8: How often should I clean my Mossberg 590 barrel?**

**A:** Clean your Mossberg 590 barrel after each use or after firing approximately 100 rounds. Regular cleaning helps maintain accuracy and prevent corrosion.

**Q9: Can I use steel shot in any Mossberg 590 barrel?**

**A:** No, not all Mossberg 590 barrels are compatible with steel shot. Check the barrel markings or consult the manufacturer to determine if it is safe to use steel shot.

**Q10: How much does a Mossberg 590 barrel swap typically cost?**

**A:** The cost of a Mossberg 590 barrel swap can vary depending on the price of the new barrel and any gunsmithing fees. A new barrel can range from $100 to $500 or more, while gunsmithing fees can range from $50 to $100.

## Conclusion: Mastering the Mossberg 590 Barrel Swap

The *Mossberg 590 barrel swap* is a valuable upgrade that can significantly enhance the versatility and performance of your shotgun. By understanding barrel types, compatibility, and the proper installation process, you can confidently tackle this upgrade and tailor your Mossberg 590 to your specific needs. Remember to prioritize safety, choose the right barrel for your intended use, and consult a qualified gunsmith if you have any questions or concerns.

Now that you’re armed with this comprehensive knowledge, share your experiences with *Mossberg 590 barrel swap* in the comments below! Explore our advanced guide to shotgun maintenance for more expert tips and advice. Contact our experts for a consultation on optimizing your Mossberg 590 for peak performance.

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